TLR200 CDI and Coils Replacements

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Julz
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TLR200 CDI and Coils Replacements

Postby Julz » Sat Apr 29, 2017 7:40 am

Our TLR200 has no spark. Mechanic has checked with multi meter and says that the primary coil is dead (no reading at all) and that the CDI unit is possibly fried (low ohm reading on a swapped out coil). I know very little about this stuff, so looking for recommendations please. Are there aftermarket solutions that work? XR200 parts seem far more readily available - would they work? It all seems a bit strange that all 3 core ignition wiring components have died at the same time. We are in New Zealand, so fewer classic parts suppliers.



joey
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Re: TLR200 CDI and Coils Replacements

Postby joey » Sat Apr 29, 2017 8:17 pm

Hi
I fitted TLR200 engine into an xr200 frame had to change all electrics xr 12volt TLR 6 volt. bought the engine and all the electrics through Import Monster https://www.importmonster.com.au/



sharvie
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Re: TLR200 CDI and Coils Replacements

Postby sharvie » Tue May 16, 2017 8:53 pm

You can get all sorts of used tlr200 parts here

https://auctions.yahoo.co.jp/search/sea ... =0&fixed=0


Sharvie ~ Maitland NSW

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Julz
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Re: TLR200 CDI and Coils Replacements

Postby Julz » Thu May 25, 2017 4:21 am

Our mechanic advises that the pulse generator (pick up coil) next to the stator has died. I have contacted wreckers across the UK, USA and New Zealand with no luck. People in western countries just don't seem to wreck TLR's. Apparently the part (no. 30300-kj2-154 or 30300-kj2-671) is unique to TLR's or TL125's with CDI, so other Honda or generic pit bike won't fit). I have also searched through every listing on Yahoo.jp and importmonster.com.au, but I have not found any listings with stator parts of any sort.

Any other ideas please?



David Lahey
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Re: TLR200 CDI and Coils Replacements

Postby David Lahey » Thu May 25, 2017 6:56 am

get the pulse coil rewound


relax, nothing is under control

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Julz
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Re: TLR200 CDI and Coils Replacements

Postby Julz » Sun Jun 04, 2017 11:49 am

We have struggled to find a rewinder in NZ who does smaller sized motorbike coils. Most of the contacts that our mechanic (who specialises in older bikes) has used have passed away. We have found a guy who does rewinding for vintage machinery, but the pulse coil is a lot smaller than he is used to working on. He says he will give it a go, so wish us luck.



tat ty
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Re: TLR200 CDI and Coils Replacements

Postby tat ty » Sun Jun 04, 2017 12:35 pm

July

Small Coil Rewinds in Geelong Victoria. That's what they do.

Google it.

Alastair

Oh ... look back at a few of Gregs clues.



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Julz
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Re: TLR200 CDI and Coils Replacements

Postby Julz » Sun Jun 04, 2017 3:19 pm

Thanks for that Alastair



Tony27
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Re: TLR200 CDI and Coils Replacements

Postby Tony27 » Mon Jun 05, 2017 10:43 am

Closer to home Julz there is a guy in Auckland who may be able to help, can't remember his details but when I talked to him about a Sherco stator he said he'd done a lot of other trials stuff
From memory we didn't proceed due to him saying whichever coil was the problem had the thinnest wire he'd ever seen & he couldn't justify attempting a repair due to how busy he was
I'll see if I can find his details




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